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Showing posts with label delta industrial. Show all posts
Showing posts with label delta industrial. Show all posts

Friday, June 7, 2024

What You Should Know Before Your Machine Foundation Installation

Searching for contractors? 

Trying to find the best quality and value?

When vetting contractors and sourcing bids, you aim to save time and money, that’s just good business! However, if you’re planning a machine foundation installation, do you know exactly what’s needed? 

If not, it could end up costing you unnecessary time and money. Avoid this by using our comprehensive list of questions to address before starting the installation.

What Should You Know Before a Machine Foundation Installation?

Over the last 30 years there have been many changes in how parts manufacturers, metal stampers, metal forgers, production facilities, and other industrial companies get bids for machine foundations and other construction jobs.

At one time, companies consulted with the operations and plant managers. They worked in the plant so they knew quite a bit about what's needed when installing new machine foundations. This knowledge ensured they got the most complete and accurate bids from vendors. These days, more and more finance officers and purchasing managers handle the whole bidding process. Sure, they know the basics of what is needed and have a budget, but they often don’t have the same level of operations knowledge as the operations and plant managers.

That might not seem like a big change, but it can result in time and cost overruns or unnecessary delays in furnishing complete bids. There’s nothing worse than getting what you think is a “low” bid that ends up not including all the work needed because the right questions weren’t asked.

An Accurate Bid Depends on Understanding Your Exact Machine Foundation Installation Needs

You want the job done fast and done right. 

But even if you’re the plant manager, the truth is, if you’re not in the machine foundation installation business you probably aren't aware of all the construction requirements. 

Why would you? You have other responsibilities to handle.

As far as installing a machine foundation goes, it's not just digging and pouring. Every job is unique and every plant has their own constraints. A highly reputable company knows the importance of asking the right questions when requesting proposals and quotes. That way, they can give you a bid and timeline that gets your job done on time and on budget. 

No matter if you’re in purchasing, finance, operations or engineering knowing the answers to these questions will go a long way in getting the right bid, the right vendor and the right job done.

Here's a series of checklists that pose the most important questions:

Checklist #1

  • What type of equipment are you installing?
  • Do you have new stamping press?
  • Is it a milling or boring machine?
  • What about a measuring machine?

Checklist #2

Determine the type of application for the equipment being used used. The different types of applications include:

  • Stamping
  • Try-out press
  • Heavy stamping
  • Production stamping
  • Forging
  • Machining
  • Low tolerance fine milling
  • Rough milling

Checklist #3

The questions on this checklist dig deeper into the requirements for the job:

  • Where will the equipment be located within your facility?
  • Will you have proper clearances to accommodate the equipment?
  • Will existing building column footings interfere with new install?
  • Will there be enough power and utilities in place to operate the new equipment?
  • How will you bring new utilities to the equipment?
  • Will your electrical be overhead, floor trenching with cover plates or through an underground conduit?

This information is vital to keeping your operations running smoothly during and after installation.

Checklist #4

You’ll want to share any manufacturer drawings of the new equipment with the company handling the installation. These include:

  • General assembly drawing
  • Recommended foundation drawing
  • Associated equipment drawings

Having a complete understanding of the equipment inside and out will lead to a more successful machine foundation installation.

Checklist #5

The final set of questions include:

  • Can the new machine sit on top of the floor slab itself?
  • Will a simple thickened slab be sufficient?
  • Will a recessed pit foundation be needed?
  • Will there be material scrap that needs to be handled?
  • Can scrap be handled at floor level in hoppers or will an underground conveyor system be needed?

Some of these questions may seem obvious, but not asking the obvious questions can cost time and money on even the “easiest” construction jobs!

Are You Ready?

If a machine foundation installation is on your horizon, look for a team who will help you ask all the right questions. You’ll want them to work directly with the equipment manufacturer and your company to construct a foundation specifically tailored to your plant and new equipment. 

Contact us today to ask our engineering team any questions you have about installing machine foundations or request a proposal for an upcoming construction job.

Friday, March 6, 2020

Important Questions to Address BEFORE a Machine Foundation Installation


When vetting contractors and sourcing bids, you want to save time and money. That’s just good business.

But if you’re looking to do a machine foundation installation, do you know exactly what’s needed? 

If not, it could end up costing you a lot of time and money - even a potential shutdown - once the process begins. 

Avoiding such situations requires a comprehensive list of questions to be addressed before the installation.

What Should You Know Before a Machine Foundation Installation?

Over the last 30 years there have been a lot of changes in how parts manufacturers, metal stampers, metal forgers and
other industrial companies and production facilities get bids for machine foundations and other construction jobs.

At one time, companies consulted with the operations or plant managers. They worked in the plant and therefore knew

quite a bit about what would be needed when installing a new machine foundation. This knowledge ensured they got the most complete and accurate bids from vendors.

These days, more and more finance officers and purchasing managers handle the whole bidding process. Sure, they know the basics of what is needed and have a budget. But they often don’t have the same level of operations knowledge as the operations or plant managers.

That might not seem like a big change, but in practice it can result in time and cost overruns or unnecessary delays in furnishing complete bids. There’s nothing worse than getting what you think is a “low” bid that ends up not including all the work needed because the right questions weren’t addressed.

An Accurate Bid Depends on Understanding Your Exact Machine Foundation Installation Needs

You want the job done fast and done right. 

But even if you’re the plant manager, the truth is, you’re not
in the machine foundation installation business and don’t know all of the construction requirements needed on every job you need done. Why would you? You have other responsibilities to handle.

And as far as installing a machine foundation goes, it isn’t just digging and pouring. Every job is different and every plant has its own constraints.

A highly reputable company knows the importance of asking the right questions when requesting proposals or quotes. That way, they can give you a bid and timeline that gets your job done on time and on budget. 

No matter if you’re in purchasing, finance, operations or engineering knowing the answers to these questions will go a long way in getting the right bid, the right vendor and the right job done.

So we’ll take a look at a series of checklists that pose the most important questions.

Checklist #1

The first set of questions are as follows:

  • What type of equipment are you installing?
  • Do you have new stamping press?
  • Is it a milling or boring machine?
  • What about a measuring machine?

These are the most basic questions and should be easy enough to answer.

Checklist #2

This second checklist is not really a series of questions, but aims to determine the type of application for which the equipment will be used.

The different types of applications include:
  • Stamping
  • Try-out press
  • Heavy stamping
  • Production stamping
  • Forging
  • Machining
  • Low tolerance fine milling
  • Rough milling
After establishing the purpose(s), you can move onto the next set of questions.

Checklist #3

The questions on this checklist dig deeper into the requirements for the job:
  • Where will the equipment be located within your facility?
  • Will you have proper clearances to accommodate the equipment?
  • Will existing building column footings interfere with new install?
  • Will there be enough power and utilities in place to operate the new equipment?
  • How will you bring new utilities to the equipment?
  • Will your electrical be overhead, floor trenching with cover plates or through an underground conduit?
This information is vital to keeping your operations running smoothly during and after installation.

Checklist #4

You’ll want to be sure to share any manufacturer drawings of the new equipment with the company handling the installation. These include:
  • General assembly drawing
  • Recommended foundation drawing
  • Associated equipment drawings
Having a complete understanding of the equipment inside and out will lead to a more successful machine foundation installation.

Checklist #5

The final set of questions include:
  • Can the new machine sit on top of the floor slab itself?
  • Will a simple thickened slab be sufficient?
  • Will a recessed pit foundation be needed?
  • Will there be material scrap that needs to be handled?
  • Can scrap be handled at floor level in hoppers or will an underground conveyor system be needed?
Some of these questions may seem obvious or that it shouldn’t matter for a simple job like a thickened slab. But not asking the obvious questions can cost time and money on even the “easiest” construction jobs.

And there will sometimes be specific questions spawned from some of the more general ones.

Ultimately, knowing the answers to these important questions can save you wasted time and money and ensure that your next RFP process will be that much smoother and more accurate.

Are You Ready?

If a machine foundation installation is on your horizon, be sure to find a team who will help you ask all the right questions. You’ll want them to work directly with the equipment manufacturer and your company to design and construct a foundation specifically tailored to your plant and the new equipment. 

Feel free to contact us today to ask our engineering team any questions you have about installing machine foundations. You can also request a proposal for an upcoming construction job you’ve got planned. Or call us at 586.598.3725.

Tuesday, October 8, 2019

Delta Industrial Celebrates 25 Years of Success


From press pits and machine foundation design and construction to steel design and fabrication, concrete flatwork and complete contracting,
Delta Industrial is THE industry standard for quality professional work. And they’re now celebrating 25 years of success.

Which makes sense.

Because it turns out that customers remember your name when you consistently deliver top-notch products and service for a quarter of a century. 

And that’s just what Delta Industrial has done.

Founded in 1993 by Robert Grucz, Delta Industrial began operations in Harrison Township, Michigan with a small, but dedicated staff. As the company outgrew its original space, they moved to Clinton Township before finally settling in Chesterfield Township, Michigan in 1999. 

But the Growing Did Not End There


In 2001, as their reputation for delivering quality steel construction and fabrication grew, they decided to establish The Steel Shop as a separate entity to capitalize on that growing demand.

With an increased demand for contracting services in the southern U.S., Delta Industrial expanded services and customer expectations with a new facility in Trussville, Alabama in 2007.

Then in 2010, they expanded yet again to add a facility in Fort Thomas, Kentucky.

What Does 25 Years of Success Look Like?


To chronicle every success over the past 25 years would require an article far longer than this.

But to give you a sense of the wide range of industrial services offered by Delta Industrial, we’ll take a look at some of the projects that were particularly noteworthy.

Building from the Ground up


Delta Industrial was selected as the original concrete contractor for Topre America Corporation’s brand new facility in Springfield, OH. Phase I of the project included the building foundations, 75,000 square feet of slab on grade, loading docks and exterior paving. 

Then the real work began, as Phase II was started in November of 2017. 

For Topre’s 75,000 square feet high bay stamping expansion Delta completed a diverse scope of work including a 3000- ton press foundation, 1000-ton press foundation, scrap conveyor tunnels, building foundations, slab on grade, spotting press foundation, CNC foundation, bolster rail foundations, utility trenches, and exterior paving. 

To combat the challenges of working outdoors in Ohio through the winter months, Delta supplied additional resources, materials, and equipment to keep construction running smoothly. 

When all was said and done, the projects were completed on time and Topre was equipped with foundations specifically tailored to accommodate their individual needs.

Getting the Job Done Ahead of Schedule without Sacrificing Safety 


When Newman Technology, Inc. decided to add an 80,000 square foot addition to their current operating facility in 2017, they turned to the experts at Delta Industrial to install the building foundations and slab on grade. 

After a job well done, Delta was brought back to install foundations for Newman’s new 400-ton, 600-ton, and 2000-ton presses. 

This was no easy feat. 

Delta had to work with varying subgrade soil conditions, while also tying into existing scrap tunnels. They drilled through soil/rock for H-pile and wood lagging earth retention, and utilized specialty equipment for the demolition and excavation of rock subgrade. 

Once shoring and excavation were complete, they safely and efficiently saw cut and removed existing scrap tunnel walls to tie in the new press foundations. During the construction process, they also installed and maintained a temporary air ventilation ductwork system to protect the workers from any potentially harmful fumes, debris, and dust. 

The end result? 

A project was done ahead of schedule tailored to match existing foundations, centerlines, and scrap conveyor tunnels. 

Using Innovative Process to Protect the Environment 


Delta Industrial designed and built a foundation for a new tank farm for Gage Products Company, a global supplier of sustainable solvent manufacturing and remanufacturing systems. 

Instead of using a rubber liner under the base of the tank farm, Delta’s professional engineers choose instead to use an eight percent micro silica concrete mix. 

This is double the rate required by the Michigan Department of Transportation to build bridge decks. The process greatly strengthened the containment wall and slab to prevent deterioration in the event of a spill or leak from the 14 large storage tanks to be located on the farm. 

This exceptional process also enabled Delta to reduce construction costs and shorten the build time by several weeks. Delta also designed and built a new loading dock. 

Doing What It Takes to Maintain an Aggressive Schedule


Compressed time schedules are no problem for the pros at Delta Industrial. So when Fukai Toyotetsu Indiana Corporation (FTIC) needed a 3000-ton press foundation, 1000-ton blanking line press foundation and 1600-ton press foundation built concurrently, Delta rose to the challenge. 

Bringing in the additional manpower, materials, and equipment necessary to tackle the project, Delta worked a 24/7 schedule to maintain the aggressive schedule. 

In the rigorous building of these foundations, they also provided scrap conveyor tunnels, bolster rail foundations, utility trenches, de-stacker feeder foundations, looping pit, un-coiler pit, 32,000 square feet of slab on grade and removable scrap conveyor tunnel tops. 

Project completed - on schedule and on time. 

Are You Seeking Superior Industrial Contracting Services?


With 25 years of success under their belts, Delta Industrial continues to provide complete industrial contracting services to a number of industries including automotive, stamping, aerospace, energy, medical and general construction. 

Want to discuss your next project with the pros at Delta Industrial? Reach out today to find out what they can do for you.