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Showing posts with label project foreman. Show all posts
Showing posts with label project foreman. Show all posts

Friday, June 7, 2024

What You Should Know Before Your Machine Foundation Installation

Searching for contractors? 

Trying to find the best quality and value?

When vetting contractors and sourcing bids, you aim to save time and money, that’s just good business! However, if you’re planning a machine foundation installation, do you know exactly what’s needed? 

If not, it could end up costing you unnecessary time and money. Avoid this by using our comprehensive list of questions to address before starting the installation.

What Should You Know Before a Machine Foundation Installation?

Over the last 30 years there have been many changes in how parts manufacturers, metal stampers, metal forgers, production facilities, and other industrial companies get bids for machine foundations and other construction jobs.

At one time, companies consulted with the operations and plant managers. They worked in the plant so they knew quite a bit about what's needed when installing new machine foundations. This knowledge ensured they got the most complete and accurate bids from vendors. These days, more and more finance officers and purchasing managers handle the whole bidding process. Sure, they know the basics of what is needed and have a budget, but they often don’t have the same level of operations knowledge as the operations and plant managers.

That might not seem like a big change, but it can result in time and cost overruns or unnecessary delays in furnishing complete bids. There’s nothing worse than getting what you think is a “low” bid that ends up not including all the work needed because the right questions weren’t asked.

An Accurate Bid Depends on Understanding Your Exact Machine Foundation Installation Needs

You want the job done fast and done right. 

But even if you’re the plant manager, the truth is, if you’re not in the machine foundation installation business you probably aren't aware of all the construction requirements. 

Why would you? You have other responsibilities to handle.

As far as installing a machine foundation goes, it's not just digging and pouring. Every job is unique and every plant has their own constraints. A highly reputable company knows the importance of asking the right questions when requesting proposals and quotes. That way, they can give you a bid and timeline that gets your job done on time and on budget. 

No matter if you’re in purchasing, finance, operations or engineering knowing the answers to these questions will go a long way in getting the right bid, the right vendor and the right job done.

Here's a series of checklists that pose the most important questions:

Checklist #1

  • What type of equipment are you installing?
  • Do you have new stamping press?
  • Is it a milling or boring machine?
  • What about a measuring machine?

Checklist #2

Determine the type of application for the equipment being used used. The different types of applications include:

  • Stamping
  • Try-out press
  • Heavy stamping
  • Production stamping
  • Forging
  • Machining
  • Low tolerance fine milling
  • Rough milling

Checklist #3

The questions on this checklist dig deeper into the requirements for the job:

  • Where will the equipment be located within your facility?
  • Will you have proper clearances to accommodate the equipment?
  • Will existing building column footings interfere with new install?
  • Will there be enough power and utilities in place to operate the new equipment?
  • How will you bring new utilities to the equipment?
  • Will your electrical be overhead, floor trenching with cover plates or through an underground conduit?

This information is vital to keeping your operations running smoothly during and after installation.

Checklist #4

You’ll want to share any manufacturer drawings of the new equipment with the company handling the installation. These include:

  • General assembly drawing
  • Recommended foundation drawing
  • Associated equipment drawings

Having a complete understanding of the equipment inside and out will lead to a more successful machine foundation installation.

Checklist #5

The final set of questions include:

  • Can the new machine sit on top of the floor slab itself?
  • Will a simple thickened slab be sufficient?
  • Will a recessed pit foundation be needed?
  • Will there be material scrap that needs to be handled?
  • Can scrap be handled at floor level in hoppers or will an underground conveyor system be needed?

Some of these questions may seem obvious, but not asking the obvious questions can cost time and money on even the “easiest” construction jobs!

Are You Ready?

If a machine foundation installation is on your horizon, look for a team who will help you ask all the right questions. You’ll want them to work directly with the equipment manufacturer and your company to construct a foundation specifically tailored to your plant and new equipment. 

Contact us today to ask our engineering team any questions you have about installing machine foundations or request a proposal for an upcoming construction job.

Tuesday, October 8, 2019

Responsibilities of a Press Pit Project Foreman



Do you have what it takes to be a project foreman for constructing a press pit/machine foundation?

The list of responsibilities of a press pit project foreman is extensive. 

Aside from possessing the special skill set required to successfully execute this sort of construction, you’ll also have to wear many hats. (Not literally, of course. Though a hard hat will definitely be required.) 

Ideally, you want to work for a well established and professional company with decades of expertise in building press pits and machine foundations.

The Art of Building Press Pits/Machine Foundations  


A wide variety of manufacturing industries utilize machines and presses to handle their fabrication needs. 

These presses can be large - weighing anywhere from thousands of pounds to thousands of tons. 

And they can create significant vibration and impact issues for your facility. 

Hence the need for press pits/machine foundations, and those who have the expertise to build them.

That’s why the role of press pit project foreman is such a heady one. So we’ll take a look at what sorts of responsibilities are expected in performing this job.

The Press Pit Project Foreman As Supervisor AND Assistant


Safety is job #1. 

So the first thing you’ll do each day prior to beginning work is to complete a job safety analysis (JSA). You will also do this at the close of the working day. Consider these the bookends of your workday.

Right out of the gate, you’ll need to take a look at the construction drawings and the schedule. Then develop job tasks and direct on-site crew members as needed.

As the foreman, it’s important that you make sure that all crew members are showing up on-time, with the proper attire, tools, and safety equipment to complete their daily tasks. 

Meanwhile, you’ll also need to coordinate material needs, equipment needs, saw cutting, deliveries, and staffing with your project manager and dispatch as required. 

But while you’re out there supervising every on-site employee and ensuring that everything is being done correctly, safely, and in a timely manner, you may be called upon to help out too.

That means you’ll need to be available to assist with or complete on-site layouts or pre-pour checks as required. 

A Pro with the Paperwork


We already tackled the importance of the JSAs above. 

But on top of that, there will be equipment inspections, change orders, accident forms, injury forms, receipts, yard slips, and all other matters of paperwork to turn into the appropriate office department in a timely manner. 

So yeah. Organizational skills are a must.

Plus, you’ll be responsible for obtaining and maintaining the proper certifications for operating required construction equipment. This includes but is not limited to, manlift, skid loader, excavator, front end loader, Broderson crane, site-truck, boom crane… you get the idea.

Communication is Key


But being a press pit project foreman isn’t just about monitoring the site and handling paperwork. Communication skills are a necessity.

You’ll be talking with the customer (as needed) to ensure that expectations are being met and work is being completed in a satisfactory fashion. 

Direct communication with your project manager or salesperson to report the status of your construction project will also be required. This may be on a daily basis.

In fact, you’ll be connecting frequently with your project manager, dispatch, and/or safety director to coordinate material, equipment, and staffing needs, as well as addressing safety incidents, near misses, and/or general safety concerns.

Are You Ready for a New Challenge?


The ultimate job of the press pit project foreman is doing the many MANY things it takes to maintain a clean, safe, and efficient workspace at all times.

If you’re up for the challenge, contact us today. 

We’re always looking for eager and capable workers to join our highly professional and experienced team.