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Showing posts with label machine foundation installation. Show all posts
Showing posts with label machine foundation installation. Show all posts

Wednesday, July 15, 2026

Specialized Foundation Work for Heavy Industrial Equipment

When manufacturers invest in new equipment, the focus is often on increasing productivity, improving precision, and expanding capabilities. But even the most advanced machinery depends on one critical component that's easy to overlook—the foundation beneath it.

For manufacturers operating across the aerospace, defense, heavy equipment, and power generation sectors—as well as the metal stamping and fabrication industries—properly engineered machine foundations provide the critical stability your facility demands.

Whether installing large-format machining centers and heavy boring mills or constructing massive deep-pit foundations for high-tonnage stamping presses, our engineered solutions are designed to control severe vibration, maintain strict tolerances, and protect your high-value equipment investment.

Why Machine Foundations Matter

Industrial equipment places tremendous demands on a facility. Foundations must do much more than support weight—they must be designed to maintain alignment, absorb vibration, and withstand continuous operation under heavy loads.

When foundations aren't engineered correctly, manufacturers can experience increased maintenance, equipment wear, and costly downtime that impacts productivity.

Working with experienced concrete foundation contractors who understand the unique requirements of industrial construction helps manufacturers build facilities that are prepared for today's production needs and tomorrow's opportunities.

Read more on our website!

Building a Strong Foundation for Success

Every successful manufacturing project begins below the surface. A properly designed machine foundation protects valuable equipment, improves operational efficiency, and provides the stability manufacturers depend on every day.

At Delta Industrial, those principles guide every project—from PAMA machine foundations and mass concrete placements to automation system foundations and complex industrial construction. By combining design-build expertise with decades of experience serving manufacturers, Delta helps customers build facilities designed for precision, performance, and long-term success. Contact us today!​

Monday, July 6, 2026

Every Project Requires a Customized Solution

No two manufacturing facilities are exactly alike, and neither are their foundations. Soil conditions, equipment specifications, production layouts, and existing structures all influence how a project is designed and built.

For example, Delta Industrial's team in Georgia successfully placed 300 cubic yards of concrete for the first mass pour on a new PAMA large-format machining center foundation. Following excavation, shoring, and helical pile installation, this critical phase provides the ultra-rigid, vibration-resistant base needed for high-precision manufacturing.


Learn more about what concrete foundation contractors like us prioritize when we work with our high-performance clients on our website!

Building a Strong Foundation for Success

Every successful manufacturing project begins below the surface. A properly designed machine foundation protects valuable equipment, improves operational efficiency, and provides the stability manufacturers depend on every day.

At Delta Industrial, those principles guide every project—from PAMA machine foundations and mass concrete placements to automation system foundations and complex industrial construction. By combining design-build expertise with decades of experience serving manufacturers, Delta helps customers build facilities designed for precision, performance, and long-term success. Contact us today!​

Friday, May 15, 2026

How to Design Foundations for Heavy Equipment and Expansion

machine foundation
Different types of machinery place different demands on your facility. Designing the right foundation is key to maintaining performance and efficiency.

Common Applications

  • High-tonnage presses: Require deep, vibration-resistant foundations with integrated support systems for high-volume production.
  • Heat-treat furnaces: Need stable, heat-resistant foundations along with surrounding infrastructure for safe operation and logistics.
  • Large machining equipment: Depend on ultra-stable foundations to maintain precision and minimize vibration.

Planning for Growth

As facilities expand, adding new equipment often means working within tight or existing spaces. This can involve:

  • Navigating around current structures
  • Managing limited layouts
  • Adding drainage and waterproofing
  • Minimizing disruption to operations

With proper planning, upgrades can improve both efficiency and output.

The Long-Term Value

Investing in a well-built foundation helps:

  • Extend equipment life
  • Improve accuracy
  • Reduce maintenance costs
  • Increase overall efficiency

Read more on our website!

Building for the Future of Manufacturing

As manufacturing technology continues to evolve, facilities must adapt just as quickly. From automation to larger, more complex machinery, the demands on industrial infrastructure are only increasing.

A strong, well-engineered machine foundation ensures your facility is ready—not just for today’s production needs, but for whatever comes next. Contact us today!

Friday, May 1, 2026

Why Industrial Foundations Matter for Manufacturing Performance

machine foundation
When you think about improving production, you probably focus on equipment and efficiency. But your facility’s foundation plays just as critical a role.

In industries like metal stamping and fabrication, a poorly designed foundation can lead to vibration issues, misalignment, and costly downtime.

Why Foundations Are So Important

Heavy equipment like presses and furnaces require more than standard concrete. Industrial foundations must be engineered to:

  • Absorb vibration
  • Support extreme loads
  • Maintain precise alignment
  • Handle continuous use

Without this level of precision, equipment performance—and lifespan—can suffer.

The Design-Build Advantage

Many manufacturers are turning to the design-build approach, where design and construction work as one team from the start. This leads to:

  • Faster timelines
  • Better communication
  • Fewer costly surprises

It’s a more efficient way to move from planning to production.

What Goes into a Machine-Ready Foundation?

Creating a reliable foundation involves more than a single concrete pour. It often includes:

  • Excavation and shoring
  • Embedded steel installation
  • Anchor bolt placement
  • Specialized concrete work
  • Trenches or pits for workflow

Every step must be executed with precision.

What’s Next?

A strong foundation sets the stage—but different types of equipment require different approaches. Read more on our website!

Building for the Future of Manufacturing

As manufacturing technology continues to evolve, facilities must adapt just as quickly. From automation to larger, more complex machinery, the demands on industrial infrastructure are only increasing.

A strong, well-engineered machine foundation ensures your facility is ready—not just for today’s production needs, but for whatever comes next. Contact us today!

Thursday, January 15, 2026

The Science Behind Press Pit Design

Has fluctuating product quality or unexpected machinery wear slowed down your operations? 

Do you worry about protecting valuable equipment from long-term performance issues?

With expert machine foundation design, your facility can achieve the accuracy and reliability modern manufacturing demands.

How Press Pit Design Drives Accuracy

Precision in manufacturing starts with a level, stable base. Press pits ensure that presses remain perfectly aligned, so every stamping, forming, or shearing operation delivers consistent results. Even the smallest foundation misalignment can lead to costly quality issues and rework.

Why Your Next Project Deserves a Turnkey Expert

Choosing a proven partner for machine foundation design is the key to a smoother installation, less downtime, and higher ROI. From initial planning, site prep, and custom pours to auxiliary systems and long-term service, turnkey providers streamline every step of the process.

Read more on our website!

Ready to Upgrade? Let’s Get Started

Ready for a safer, more accurate, and longer-lasting facility? Contact us and start your custom machine foundation design today. The stability of your shop—and your bottom line—depends on it.

Thursday, January 1, 2026

Why Safety and Precision Start Beneath the Surface for Press Pit Design

machine foundation design
When was the last time you wondered what’s supporting your most critical equipment? 

Are you confident your production line is as safe and efficient as it could be? 

For manufacturers, every detail matters—and the foundation beneath your machines is just as vital as the machinery itself. If you’ve ever dealt with unexpected downtime or worker safety concerns, you’re not alone. 

The Role of Foundation Design in Safety

Machine foundation design isn’t just about strength—it’s also about protecting your team. Features such as levelness, proper drainage, oil separators, and vibration control mean a safer, cleaner, and quieter work environment. With the press bed at ground level and emergency stops more accessible, the likelihood of accidents or equipment damage drops dramatically.

Read more on our website!

Ready to Upgrade? Let’s Get Started

Your facility’s safety, product quality, and long-term success all rely on what’s below the surface. Don’t leave foundation performance to chance. Contact us today and discover how our machine foundation design expertise can transform your next project—before the first piece of equipment ever arrives.

Tuesday, October 15, 2024

How FabTech Helps Delta Industrial's Customers

We’re ready to level up our manufacturing game for our customers!

FabTech 2024 is just around the corner, and we're getting ready for an unforgettable experience. As the largest metal forming, fabricating, welding, and finishing event in North America, FabTech offers a unique opportunity to connect with industry leaders, discover cutting edge technologies, and gain valuable insights.

How Does FabTech Help Our Customers?

·       Networking: Imagine connecting with over 1,500 world class suppliers and industry experts in one place. That’s the power of FabTech! This allows us to make the right connections to get our customers the products they need.

·       Innovation: From the latest manufacturing equipment to groundbreaking solutions, FabTech fuels innovation so we can continue to provide cutting-edge service.

·       Education: We’re attending to learn from industry leaders, attend interactive workshops, and earn recertification credits that will help us stay ahead of the curve.

To learn more about what FabTech means to us, read our latest article here.

Stay Tuned for Our FabTech 2024 Adventure!

We invite you to follow along as we share our experiences and discoveries from FabTech 2024. Whether you're a customer, partner, or simply curious about the latest trends in industrial steel construction, we're here to keep you informed.

Have questions? Don't hesitate to reach out to our team. We're always happy to help!

 

Sunday, September 15, 2024

Save Time and Money on Your Machine Foundation Design with Our Press Pit Guide

Are you confident that your current machine foundations are providing the stability and precision your operations need to stay competitive in today’s fast-paced manufacturing world?

If you’re ready to upgrade or install a new machine foundation, we offer a free press pit guide on our website that goes over information you should know that could help save you time and money during your press pit construction. 

Download our guide here to get access to out full checklist! 

With our Proper Press-Pit Construction Checklist, you’ll be equipped with 14 essential questions that help you avoid time and cost overruns on your projects. 

Learn the right questions to ask contractors to avoid costly mistakes, and use our checklist before requesting bids to ensure you get accurate quotes from the start. 

Don’t fall victim to untrustworthy contractors—our guide will help you steer clear of unnecessary construction costs and prepare effectively for the job.

Read our latest article here to learn more about machine foundation design. 

Read Our Press Pit Guide to Avoid Costly Mistakes and Reduce Job Time!

Download your Proper Press Pit and Machine Foundation Construction Guide today and take control of your project’s timeline and budget!

If you have any questions regarding machine foundation design or press pit installation, contact us today. We’re more than happy to help. 

Sunday, September 1, 2024

Why High-Quality Machine Foundation Design Matters When Installing Press Pits

Could your team benefit from a safer, more efficient workspace with properly designed press pits that enhance both performance and ergonomics?

When it comes to planning out your machine foundation design, a well-designed press pit is not a step you’ll want to skip! By investing in high-quality press pit design, you make sure that your equipment operates smoothly, your team works comfortably, and your production line remains safe, reliable and productive. 

The Function of Press Pits 

Press pits, a specialized type of foundation, support large presses in manufacturing settings. These recessed areas built into factory floors provide stability and alignment for presses, allowing them to function without disruption. The design of press pits is important in maintaining the press’s levelness and preventing operational issues that could arise from misalignment or instability. 

In addition to providing structural support, press pits also enhance the ergonomic layout of manufacturing facilities. By lowering the height of the press, workers can operate the equipment more comfortably and safely. 

Press pits can also be equipped with features like drainage systems and oil separators, which create a cleaner and more efficient workspace.

Read our full article here to learn more!

Let Us Assist You with Your Press Pit Design! 

Making sure your press pits are well-designed and properly constructed will help you create a stable, efficient, and safe environment for both your machinery and your team. 

If you’d like assistance with your machine foundation design, don’t hesitate to contact us. 

Thursday, August 15, 2024

The Importance of Experience and Expertise in Concrete Flatwork

Searching for the right company to complete your concrete flatwork project?

When it comes to concrete repair and maintenance, it’s not just about who can do the job the fastest, or for the best price. It all comes down to who has the experience and proven track record to do the job right!

The experience and expertise of the company you choose play a vital role in the level of quality and outcome of your project.

Here’s why experience and expertise are so important:

Specialized Knowledge

Expertise in concrete flatwork involves a deep understanding of the materials, techniques, and processes required to achieve durable and high-quality results.

Experienced professionals know how to properly prepare the site, select the right concrete mix, and apply the best finishing techniques that offer longevity and functionality.

Industry Recognition

A concrete company that is recognized as a leader in the industry has likely built its reputation on consistently delivering excellent results.

Drawing on more than 30 years of professional experience, we have become a trusted name in industrial and commercial concrete services. Our portfolio includes projects for prominent clients who trust us because of our commitment to quality and expertise.

Check out videos of some of our past projects here. Learn more in our latest article! 

Choose a Company with a Proven Track Record for Your Concrete Flatwork Project

Experience and expertise are crucial when it comes to concrete flatwork. Choosing a company with a proven track record, specialized knowledge, and industry recognition will result in your concrete flatwork project being upheld to the highest standards.

At our company, we bring over three decades of experience to every project, providing our clients with reliable, high-quality concrete solutions.

Contact us today to learn more about how our expertise can take your project to the next level all while keeping your operations running smoothly.

Thursday, August 1, 2024

How Our In-House Process Saves You Time

Are you in need of concrete flatwork services but worried about the timeline?

When it comes to concrete repairs, swift action is crucial. The faster you address issues like cracks, chipped floors, potholes, and slab heave, the less disruptions they will cause to your operations. 

Here’s why quick response times are essential and how choosing a company that handles everything in-house can make all the difference. 

The Importance of Quick Response Times and Our In-House Advantage 

When concrete issues arise, you need a company that can act quickly, removing and replacing damaged concrete with minimal disruption to your schedule. Quick response times ensures repairs are completed before damage gets worse, saving you time and money in the long run. 

One of the most significant benefits of working with a company that manages everything in-house is the ability to offer rapid, high-quality services. Here’s how our in-house capabilities translate to quicker response times and better results for you: 

Direct Coordination with Concrete Batch Facilities

By working directly with concrete batch facilities, we can offer specially-engineered concrete mix designs that are ready for use within 72 hours. This direct coordination eliminates delays and ensures that the right materials are always on hand. 

Streamlined Processes

From conception and design to the finished product, our in-house team handles every aspect of your concrete project. This streamlined process reduces the time spent on coordination between multiple contractors and suppliers, allowing for faster project completion.

Learn more in our latest article!

Work With a Concrete Company That Respects Your Time 

Don’t let worn and weathered concrete disrupt your operations. Quick response times are essential for effective concrete flatwork repairs, and choosing a company that handles everything in-house can make all the difference. 

Our team provides rapid, high-quality concrete repair services to keep your operations running smoothly and safely. 

Contact us today to learn more about how our in-house capabilities can help you stay ahead of schedule. 


Friday, June 7, 2024

What You Should Know Before Your Machine Foundation Installation

Searching for contractors? 

Trying to find the best quality and value?

When vetting contractors and sourcing bids, you aim to save time and money, that’s just good business! However, if you’re planning a machine foundation installation, do you know exactly what’s needed? 

If not, it could end up costing you unnecessary time and money. Avoid this by using our comprehensive list of questions to address before starting the installation.

What Should You Know Before a Machine Foundation Installation?

Over the last 30 years there have been many changes in how parts manufacturers, metal stampers, metal forgers, production facilities, and other industrial companies get bids for machine foundations and other construction jobs.

At one time, companies consulted with the operations and plant managers. They worked in the plant so they knew quite a bit about what's needed when installing new machine foundations. This knowledge ensured they got the most complete and accurate bids from vendors. These days, more and more finance officers and purchasing managers handle the whole bidding process. Sure, they know the basics of what is needed and have a budget, but they often don’t have the same level of operations knowledge as the operations and plant managers.

That might not seem like a big change, but it can result in time and cost overruns or unnecessary delays in furnishing complete bids. There’s nothing worse than getting what you think is a “low” bid that ends up not including all the work needed because the right questions weren’t asked.

An Accurate Bid Depends on Understanding Your Exact Machine Foundation Installation Needs

You want the job done fast and done right. 

But even if you’re the plant manager, the truth is, if you’re not in the machine foundation installation business you probably aren't aware of all the construction requirements. 

Why would you? You have other responsibilities to handle.

As far as installing a machine foundation goes, it's not just digging and pouring. Every job is unique and every plant has their own constraints. A highly reputable company knows the importance of asking the right questions when requesting proposals and quotes. That way, they can give you a bid and timeline that gets your job done on time and on budget. 

No matter if you’re in purchasing, finance, operations or engineering knowing the answers to these questions will go a long way in getting the right bid, the right vendor and the right job done.

Here's a series of checklists that pose the most important questions:

Checklist #1

  • What type of equipment are you installing?
  • Do you have new stamping press?
  • Is it a milling or boring machine?
  • What about a measuring machine?

Checklist #2

Determine the type of application for the equipment being used used. The different types of applications include:

  • Stamping
  • Try-out press
  • Heavy stamping
  • Production stamping
  • Forging
  • Machining
  • Low tolerance fine milling
  • Rough milling

Checklist #3

The questions on this checklist dig deeper into the requirements for the job:

  • Where will the equipment be located within your facility?
  • Will you have proper clearances to accommodate the equipment?
  • Will existing building column footings interfere with new install?
  • Will there be enough power and utilities in place to operate the new equipment?
  • How will you bring new utilities to the equipment?
  • Will your electrical be overhead, floor trenching with cover plates or through an underground conduit?

This information is vital to keeping your operations running smoothly during and after installation.

Checklist #4

You’ll want to share any manufacturer drawings of the new equipment with the company handling the installation. These include:

  • General assembly drawing
  • Recommended foundation drawing
  • Associated equipment drawings

Having a complete understanding of the equipment inside and out will lead to a more successful machine foundation installation.

Checklist #5

The final set of questions include:

  • Can the new machine sit on top of the floor slab itself?
  • Will a simple thickened slab be sufficient?
  • Will a recessed pit foundation be needed?
  • Will there be material scrap that needs to be handled?
  • Can scrap be handled at floor level in hoppers or will an underground conveyor system be needed?

Some of these questions may seem obvious, but not asking the obvious questions can cost time and money on even the “easiest” construction jobs!

Are You Ready?

If a machine foundation installation is on your horizon, look for a team who will help you ask all the right questions. You’ll want them to work directly with the equipment manufacturer and your company to construct a foundation specifically tailored to your plant and new equipment. 

Contact us today to ask our engineering team any questions you have about installing machine foundations or request a proposal for an upcoming construction job.

Friday, March 6, 2020

Important Questions to Address BEFORE a Machine Foundation Installation


When vetting contractors and sourcing bids, you want to save time and money. That’s just good business.

But if you’re looking to do a machine foundation installation, do you know exactly what’s needed? 

If not, it could end up costing you a lot of time and money - even a potential shutdown - once the process begins. 

Avoiding such situations requires a comprehensive list of questions to be addressed before the installation.

What Should You Know Before a Machine Foundation Installation?

Over the last 30 years there have been a lot of changes in how parts manufacturers, metal stampers, metal forgers and
other industrial companies and production facilities get bids for machine foundations and other construction jobs.

At one time, companies consulted with the operations or plant managers. They worked in the plant and therefore knew

quite a bit about what would be needed when installing a new machine foundation. This knowledge ensured they got the most complete and accurate bids from vendors.

These days, more and more finance officers and purchasing managers handle the whole bidding process. Sure, they know the basics of what is needed and have a budget. But they often don’t have the same level of operations knowledge as the operations or plant managers.

That might not seem like a big change, but in practice it can result in time and cost overruns or unnecessary delays in furnishing complete bids. There’s nothing worse than getting what you think is a “low” bid that ends up not including all the work needed because the right questions weren’t addressed.

An Accurate Bid Depends on Understanding Your Exact Machine Foundation Installation Needs

You want the job done fast and done right. 

But even if you’re the plant manager, the truth is, you’re not
in the machine foundation installation business and don’t know all of the construction requirements needed on every job you need done. Why would you? You have other responsibilities to handle.

And as far as installing a machine foundation goes, it isn’t just digging and pouring. Every job is different and every plant has its own constraints.

A highly reputable company knows the importance of asking the right questions when requesting proposals or quotes. That way, they can give you a bid and timeline that gets your job done on time and on budget. 

No matter if you’re in purchasing, finance, operations or engineering knowing the answers to these questions will go a long way in getting the right bid, the right vendor and the right job done.

So we’ll take a look at a series of checklists that pose the most important questions.

Checklist #1

The first set of questions are as follows:

  • What type of equipment are you installing?
  • Do you have new stamping press?
  • Is it a milling or boring machine?
  • What about a measuring machine?

These are the most basic questions and should be easy enough to answer.

Checklist #2

This second checklist is not really a series of questions, but aims to determine the type of application for which the equipment will be used.

The different types of applications include:
  • Stamping
  • Try-out press
  • Heavy stamping
  • Production stamping
  • Forging
  • Machining
  • Low tolerance fine milling
  • Rough milling
After establishing the purpose(s), you can move onto the next set of questions.

Checklist #3

The questions on this checklist dig deeper into the requirements for the job:
  • Where will the equipment be located within your facility?
  • Will you have proper clearances to accommodate the equipment?
  • Will existing building column footings interfere with new install?
  • Will there be enough power and utilities in place to operate the new equipment?
  • How will you bring new utilities to the equipment?
  • Will your electrical be overhead, floor trenching with cover plates or through an underground conduit?
This information is vital to keeping your operations running smoothly during and after installation.

Checklist #4

You’ll want to be sure to share any manufacturer drawings of the new equipment with the company handling the installation. These include:
  • General assembly drawing
  • Recommended foundation drawing
  • Associated equipment drawings
Having a complete understanding of the equipment inside and out will lead to a more successful machine foundation installation.

Checklist #5

The final set of questions include:
  • Can the new machine sit on top of the floor slab itself?
  • Will a simple thickened slab be sufficient?
  • Will a recessed pit foundation be needed?
  • Will there be material scrap that needs to be handled?
  • Can scrap be handled at floor level in hoppers or will an underground conveyor system be needed?
Some of these questions may seem obvious or that it shouldn’t matter for a simple job like a thickened slab. But not asking the obvious questions can cost time and money on even the “easiest” construction jobs.

And there will sometimes be specific questions spawned from some of the more general ones.

Ultimately, knowing the answers to these important questions can save you wasted time and money and ensure that your next RFP process will be that much smoother and more accurate.

Are You Ready?

If a machine foundation installation is on your horizon, be sure to find a team who will help you ask all the right questions. You’ll want them to work directly with the equipment manufacturer and your company to design and construct a foundation specifically tailored to your plant and the new equipment. 

Feel free to contact us today to ask our engineering team any questions you have about installing machine foundations. You can also request a proposal for an upcoming construction job you’ve got planned. Or call us at 586.598.3725.

Tuesday, October 8, 2019

Delta Industrial Celebrates 25 Years of Success


From press pits and machine foundation design and construction to steel design and fabrication, concrete flatwork and complete contracting,
Delta Industrial is THE industry standard for quality professional work. And they’re now celebrating 25 years of success.

Which makes sense.

Because it turns out that customers remember your name when you consistently deliver top-notch products and service for a quarter of a century. 

And that’s just what Delta Industrial has done.

Founded in 1993 by Robert Grucz, Delta Industrial began operations in Harrison Township, Michigan with a small, but dedicated staff. As the company outgrew its original space, they moved to Clinton Township before finally settling in Chesterfield Township, Michigan in 1999. 

But the Growing Did Not End There


In 2001, as their reputation for delivering quality steel construction and fabrication grew, they decided to establish The Steel Shop as a separate entity to capitalize on that growing demand.

With an increased demand for contracting services in the southern U.S., Delta Industrial expanded services and customer expectations with a new facility in Trussville, Alabama in 2007.

Then in 2010, they expanded yet again to add a facility in Fort Thomas, Kentucky.

What Does 25 Years of Success Look Like?


To chronicle every success over the past 25 years would require an article far longer than this.

But to give you a sense of the wide range of industrial services offered by Delta Industrial, we’ll take a look at some of the projects that were particularly noteworthy.

Building from the Ground up


Delta Industrial was selected as the original concrete contractor for Topre America Corporation’s brand new facility in Springfield, OH. Phase I of the project included the building foundations, 75,000 square feet of slab on grade, loading docks and exterior paving. 

Then the real work began, as Phase II was started in November of 2017. 

For Topre’s 75,000 square feet high bay stamping expansion Delta completed a diverse scope of work including a 3000- ton press foundation, 1000-ton press foundation, scrap conveyor tunnels, building foundations, slab on grade, spotting press foundation, CNC foundation, bolster rail foundations, utility trenches, and exterior paving. 

To combat the challenges of working outdoors in Ohio through the winter months, Delta supplied additional resources, materials, and equipment to keep construction running smoothly. 

When all was said and done, the projects were completed on time and Topre was equipped with foundations specifically tailored to accommodate their individual needs.

Getting the Job Done Ahead of Schedule without Sacrificing Safety 


When Newman Technology, Inc. decided to add an 80,000 square foot addition to their current operating facility in 2017, they turned to the experts at Delta Industrial to install the building foundations and slab on grade. 

After a job well done, Delta was brought back to install foundations for Newman’s new 400-ton, 600-ton, and 2000-ton presses. 

This was no easy feat. 

Delta had to work with varying subgrade soil conditions, while also tying into existing scrap tunnels. They drilled through soil/rock for H-pile and wood lagging earth retention, and utilized specialty equipment for the demolition and excavation of rock subgrade. 

Once shoring and excavation were complete, they safely and efficiently saw cut and removed existing scrap tunnel walls to tie in the new press foundations. During the construction process, they also installed and maintained a temporary air ventilation ductwork system to protect the workers from any potentially harmful fumes, debris, and dust. 

The end result? 

A project was done ahead of schedule tailored to match existing foundations, centerlines, and scrap conveyor tunnels. 

Using Innovative Process to Protect the Environment 


Delta Industrial designed and built a foundation for a new tank farm for Gage Products Company, a global supplier of sustainable solvent manufacturing and remanufacturing systems. 

Instead of using a rubber liner under the base of the tank farm, Delta’s professional engineers choose instead to use an eight percent micro silica concrete mix. 

This is double the rate required by the Michigan Department of Transportation to build bridge decks. The process greatly strengthened the containment wall and slab to prevent deterioration in the event of a spill or leak from the 14 large storage tanks to be located on the farm. 

This exceptional process also enabled Delta to reduce construction costs and shorten the build time by several weeks. Delta also designed and built a new loading dock. 

Doing What It Takes to Maintain an Aggressive Schedule


Compressed time schedules are no problem for the pros at Delta Industrial. So when Fukai Toyotetsu Indiana Corporation (FTIC) needed a 3000-ton press foundation, 1000-ton blanking line press foundation and 1600-ton press foundation built concurrently, Delta rose to the challenge. 

Bringing in the additional manpower, materials, and equipment necessary to tackle the project, Delta worked a 24/7 schedule to maintain the aggressive schedule. 

In the rigorous building of these foundations, they also provided scrap conveyor tunnels, bolster rail foundations, utility trenches, de-stacker feeder foundations, looping pit, un-coiler pit, 32,000 square feet of slab on grade and removable scrap conveyor tunnel tops. 

Project completed - on schedule and on time. 

Are You Seeking Superior Industrial Contracting Services?


With 25 years of success under their belts, Delta Industrial continues to provide complete industrial contracting services to a number of industries including automotive, stamping, aerospace, energy, medical and general construction. 

Want to discuss your next project with the pros at Delta Industrial? Reach out today to find out what they can do for you.

Responsibilities of a Press Pit Project Foreman



Do you have what it takes to be a project foreman for constructing a press pit/machine foundation?

The list of responsibilities of a press pit project foreman is extensive. 

Aside from possessing the special skill set required to successfully execute this sort of construction, you’ll also have to wear many hats. (Not literally, of course. Though a hard hat will definitely be required.) 

Ideally, you want to work for a well established and professional company with decades of expertise in building press pits and machine foundations.

The Art of Building Press Pits/Machine Foundations  


A wide variety of manufacturing industries utilize machines and presses to handle their fabrication needs. 

These presses can be large - weighing anywhere from thousands of pounds to thousands of tons. 

And they can create significant vibration and impact issues for your facility. 

Hence the need for press pits/machine foundations, and those who have the expertise to build them.

That’s why the role of press pit project foreman is such a heady one. So we’ll take a look at what sorts of responsibilities are expected in performing this job.

The Press Pit Project Foreman As Supervisor AND Assistant


Safety is job #1. 

So the first thing you’ll do each day prior to beginning work is to complete a job safety analysis (JSA). You will also do this at the close of the working day. Consider these the bookends of your workday.

Right out of the gate, you’ll need to take a look at the construction drawings and the schedule. Then develop job tasks and direct on-site crew members as needed.

As the foreman, it’s important that you make sure that all crew members are showing up on-time, with the proper attire, tools, and safety equipment to complete their daily tasks. 

Meanwhile, you’ll also need to coordinate material needs, equipment needs, saw cutting, deliveries, and staffing with your project manager and dispatch as required. 

But while you’re out there supervising every on-site employee and ensuring that everything is being done correctly, safely, and in a timely manner, you may be called upon to help out too.

That means you’ll need to be available to assist with or complete on-site layouts or pre-pour checks as required. 

A Pro with the Paperwork


We already tackled the importance of the JSAs above. 

But on top of that, there will be equipment inspections, change orders, accident forms, injury forms, receipts, yard slips, and all other matters of paperwork to turn into the appropriate office department in a timely manner. 

So yeah. Organizational skills are a must.

Plus, you’ll be responsible for obtaining and maintaining the proper certifications for operating required construction equipment. This includes but is not limited to, manlift, skid loader, excavator, front end loader, Broderson crane, site-truck, boom crane… you get the idea.

Communication is Key


But being a press pit project foreman isn’t just about monitoring the site and handling paperwork. Communication skills are a necessity.

You’ll be talking with the customer (as needed) to ensure that expectations are being met and work is being completed in a satisfactory fashion. 

Direct communication with your project manager or salesperson to report the status of your construction project will also be required. This may be on a daily basis.

In fact, you’ll be connecting frequently with your project manager, dispatch, and/or safety director to coordinate material, equipment, and staffing needs, as well as addressing safety incidents, near misses, and/or general safety concerns.

Are You Ready for a New Challenge?


The ultimate job of the press pit project foreman is doing the many MANY things it takes to maintain a clean, safe, and efficient workspace at all times.

If you’re up for the challenge, contact us today. 

We’re always looking for eager and capable workers to join our highly professional and experienced team.